专利摘要:
The invention relates to a hydraulic rotary drive (1) with a shaft (2), at least two rotatably connected to the shaft (2) and on the shaft (2) between two end positions (3, 3a, 4, 4a) along a sliding path ( a) by application of a hydraulic fluid axially movable annular piston (5, 6), each annular piston (5, 6) facing away from each other, annular spur gear teeth (7, 7a), a cylinder housing (8) with the spur gears (7, 7a) of the annular piston (5, 6) complementary ring gears (9, 9a, 9b, 9c), wherein the spur gear teeth (7, 7a) of the annular piston (5, 6) with the associated ring gears (9, 9a, 9b, 9c) of the Cylinder housing (8) by moving the annular piston (5, 6) on the shaft (2) are engageable and disengageable, whereby a rotational movement of the cylinder housing (8) relative to the shaft (2) is formed, and a control unit (14), which controls the loading of the annular piston (5, 6) with the hydraulic fluid, wherein the control unit (14) is arranged to cause a reciprocating movement of the annular pistons (5, 6) on the shaft (2) in accordance with an operating signal. The invention proposes that a sensor arrangement (10, 11, 12, 17) connected to the control unit (14) is provided for detecting the positions of the annular pistons (5, 6) along the respective sliding path (a). In addition, the invention relates to a large manipulator (100) with such a rotary drive (1) and a truck-mounted concrete pump (200) with such a large manipulator (100).
公开号:AT520549A4
申请号:T51082/2017
申请日:2017-12-22
公开日:2019-05-15
发明作者:Prof Dipl Ing Dr Techn Jörg Edler Univ;Daniel Kriegl Bsc
申请人:Schwing Gmbh F;
IPC主号:
专利说明:

Summary
The invention relates to a hydraulic rotary drive (1) with a shaft (2), at least two rotationally fixedly connected to the shaft (2) and on the shaft (2) between two end positions (3, 3a, 4, 4a) along a sliding path ( a) by the application of a hydraulic fluid to axially movable ring pistons (5, 6), each ring piston (5, 6) having two annular spur gears (7, 7a) directed away from each other, a cylinder housing (8) with the spur gears (7, 7a) of the ring piston (5, 6) complementary ring gears (9, 9a, 9b, 9c), the spur gears (7, 7a) of the ring piston (5, 6) with the associated ring gears (9, 9a, 9b, 9c) of the Cylinder housing (8) can be engaged and disengaged by moving the annular pistons (5, 6) on the shaft (2), which results in a rotary movement of the cylinder housing (8) relative to the shaft (2), and a control unit (14), which controls the application of the annular piston (5, 6) with the hydraulic fluid, wherein the control unit (14) is set up to effect a reciprocating movement of the ring pistons (5, 6) on the shaft (2) in accordance with an operating signal. The invention proposes that a sensor arrangement (10, 11, 12, 17) connected to the control unit (14) is provided for detecting the positions of the annular pistons (5, 6) along the respective sliding path (a). The invention also relates to a large manipulator (100) with such a rotary drive (1) and a truck-mounted concrete pump (200) with such a large manipulator (100).
- Fig. 3 1/45
SHWG0791
12/22/2017
BD-AY
Hydraulic rotary drive
The invention relates to a hydraulic rotary drive having a shaft, at least two ring pistons which are connected to the shaft in a rotationally fixed manner and are axially movable on the shaft between two end positions along a sliding path by being acted upon by a hydraulic fluid, each ring piston having two annular spur gears directed away from one another Cylinder housing with ring gears complementary to the end gears of the ring pistons, the end gears of the ring pistons being able to engage and disengage with the associated ring gears of the cylinder housing by moving the ring pistons on the shaft, thereby causing a rotary movement of the cylinder housing relative to the shaft, and a control unit, which controls the application of the hydraulic fluid to the ring piston, the control unit being set up to effect a reciprocating movement of the ring piston on the shaft in accordance with an operating signal. The invention also relates to a large manipulator with such a rotary drive and a truck-mounted concrete pump with such a large manipulator.
A corresponding rotary drive is known from EP 2 776 360 B1. To control the drive described here, a mechanical control by means of a control disk is proposed, which controls the switching impulses for the hydraulic valves for the supply of the hydraulic fluid to the two ring pistons. Such a mechanical control is disadvantageous because it cannot control the changeover phase so precisely that the engagement position of the interacting spur gears can be set reliably. On the one hand, this can lead to an early engagement of the teeth and / / thus a force transmission at the tooth tips, although the tooth tips are not suitable for transmitting correspondingly high effective forces. On the other hand, the time of the load transfer between the ring pistons is not clearly defined, which leads to uniformity rotation, especially under load, is difficult to achieve.
Against this background, it is an object of the invention to provide an improved rotary drive which offers an improved control option for the reciprocating movements of the annular pistons by the hydraulic fluid being acted upon by the annular pistons. In particular, the uniformity of the rotary movement is to be improved and damage to the tooth tips of the spur gears of the ring pistons and the complementary ring gears on the cylinder housing are to be avoided.
The invention achieves this object on the basis of a hydraulic rotary drive of the type mentioned in the introduction in that a sensor arrangement connected to the control unit is provided for detecting the positions of the annular pistons along the respective sliding path. With the precise detection of the position of the ring pistons along the respective sliding path, the control unit can control the application of the ring pistons with hydraulic fluid, and thus also their speed, in a more targeted manner in order to produce a regulated reciprocating movement of the ring pistons on the shaft, thereby increasing the uniformity the rotary movement of the rotary drive is improved and damage to the tooth tips of the spur gear teeth, the ring piston and the complementary ring gear teeth on the cylinder housing can be prevented.
Advantageous refinements and developments of the invention result from the dependent claims. It should be pointed out that the features listed individually in the claims can also be combined with one another in any desired and technologically sensible manner and thus show further refinements of the invention.
According to an advantageous embodiment of the invention, it is provided that the sensor arrangement is designed to determine the positions of the annular pistons at / 45
Reaching the respective end position. With the detection of the ring piston position when the respective end position is reached, there is a simple possibility with the sensor arrangement to detect the position of the ring piston along the sliding path, at least in the end position, as a result of which the control unit can be enabled to switch the switching phase for a back and forth Control movement of the ring piston.
An advantageous embodiment is that the sensor arrangement comprises at least one switch that switches when the respective annular piston reaches a predetermined position. With a simple switch, the reaching of the piston at a predetermined position can be reliably detected, so that the control device can specifically initiate the switchover phase by applying the hydraulic fluid to the annular piston.
A preferred embodiment provides that the switch is designed as an inductively switching limit switch. With an inductive switching limit switch there is a reliable and low-wear possibility of detecting the position of the ring pistons along the sliding path when a predetermined position is reached.
In a further preferred variant, it is provided that the sensor arrangement comprises at least one displacement sensor, which detects the current position of at least one annular piston along the sliding path. With the detection of the current position of at least one ring piston via a displacement sensor, the speed of the reciprocating movement of the ring piston on the shaft can be set particularly precisely by the control unit, since the application of the ring piston with the hydraulic fluid depends on the current position of the ring piston can take place along the sliding path. As a result, the speed of the piston movement can be regulated over the entire position of each ring piston, so that in particular the load transfer from one to the other ring piston can be defined by different piston speeds, which considerably improves the uniformity of the rotary movement.
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The development that the displacement sensor is designed to be inductively detecting is particularly advantageous. An inductively detecting displacement sensor provides a particularly low-wear option for detecting the current position of the ring piston along the sliding path.
It is further advantageous that the displacement sensor is designed to be capacitively sensing. A capacitively detecting displacement sensor offers a particularly low-wear and insensitive possibility of detecting the current position of the ring piston along the sliding path.
It is further advantageous that the displacement sensor has an annular electrode which is insulated from the cylinder housing and into which at least a portion of the annular piston detected by the displacement sensor is immersed to different depths when displaced along the sliding path. With such a ring electrode insulated from the cylinder housing, it is very easy to ensure capacitive detection of the current position of the ring piston. This is done by immersing at least a portion of the annular piston at different depths in the insulated ring electrode when it is displaced along the sliding path. Depending on the immersion depth of the section in the area of the ring electrode, a changed capacitance can be measured on the ring electrode. The ring electrode is preferably insulated from the cylinder housing by a plastic ring. An air gap can also be formed between the immersed section of the ring piston and the ring electrode, which offers insulation of the ring electrode from the immersed section.
In a further preferred variant it is provided that the displacement sensor comprises a strain gauge which delivers a signal dependent on the current position of the at least one annular piston along the sliding path. The current position of at least one ring piston along the sliding path can be detected particularly easily with a strain gauge. The strain gauge is preferably mounted on a pretensioned spiral spring, which is in engagement with the at least one annular piston for detecting its current position. Due to the pre-tension of the spiral spring, it can remain in engagement with the ring piston.
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The resistance of the strain gauge changes when the bending of the spiral spring changes, so that the current position of the ring piston along the sliding path can be detected. The pre-tensioned spiral spring can engage with one end on the piston shoulder of the ring piston or can also be guided in a groove on the piston.
An advantageous embodiment of the invention provides that the displacement sensor is arranged outside the cylinder housing. With the arrangement of the displacement sensor outside the cylinder housing, an easily accessible displacement sensor can be specified for the sensor arrangement. In addition, the cylinder housing can be made smaller by arranging the displacement sensor outside, so that more installation space is available for the ring pistons.
A preferred embodiment provides that the displacement sensor of the sensor arrangement is arranged in an additional housing, which is arranged on the outside of the cylinder housing. With an additional housing outside the cylinder housing, the displacement sensor can be protected and still be easily accessible. This simplifies maintenance work and further reduces errors due to external influences such as moisture and dirt.
It is further advantageous that the displacement sensor detects the current position of the at least one annular piston along the sliding path in the cylinder housing via a feeler rod, the feeler rod being guided through a bushing into the cylinder housing. With the proposed feeler rod, which is guided through the bushing into the cylinder housing, the instantaneous position of the ring piston along the sliding path can be felt in a simple manner and sensed outside of the cylinder housing.
It is particularly advantageous that the push rod engages with the at least one ring piston. In order to be able to reliably detect the current position of the ring piston via a displacement sensor arranged outside the cylinder housing, the feeler rod is in engagement with the ring piston. For this purpose, the feeler rod can engage with one end / 45 on the piston shoulder of the ring piston or can be guided in a groove on the piston.
An advantageous embodiment is that the control unit regulates the speed of the ring pistons depending on the signals from the sensor arrangement. With a control unit designed in this way, in particular the switching phase of the reciprocating movement of the ring pistons can be precisely regulated, so that the load on the tooth tips of the ring gears and the spur gears is reduced when the load is transferred and the speed of the two ring pistons relative to one another is adjusted in this way can that a defined load transfer takes place, which ensures the uniformity of the rotary movement of the drive. With the inventive regulation of the speed of the ring pistons, defined positions of the ring pistons can also be set at the right time in each case in order to further improve the load transfer behavior between the toothings.
The invention further relates to a large manipulator, the large manipulator described above and below having an articulated mast which comprises two or more mast arms, the mast arms being pivotally connected to the adjacent mast arm by means of a drive, at least one of the Drives is designed as a rotary drive according to the invention. A large manipulator designed in this way can be pivoted particularly flexibly by means of an articulated mast with such a rotary drive, so that the articulated mast can be brought into very special configurations. This makes its use flexible. The specially designed rotary drive also offers a long service life and low wear.
The invention further relates to a truck-mounted concrete pump, the truck-mounted concrete pump already described in more detail above and below having a large manipulator, as already described above and below, which carries a concrete delivery line. With such a large manipulator on a truck-mounted concrete pump, the concrete can be distributed particularly easily and flexibly on the construction site.
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Further features, details and advantages of the invention result from the following description and from the drawings. Exemplary embodiments of the invention are shown purely schematically in the following drawings and are described in more detail below. Corresponding objects or elements are provided with the same reference symbols in all figures. Show it:
Figure 1: truck manipulator large manipulator according to the invention, With Figure 2: mast arm,Figure 3: rotary drive according to the invention,Figure 4: Sectional view of rotary actuator,Figure 5: Sectional view of rotary actuator limit switches, With Figure 6: Sectional view of rotary actuator with inductive switching limit switches, Figure 7: Exploded view of rotary actuator,Figure 8: Side view of rotary actuator,Figure 9: Rotary drive with bushings cylinder housing, in Figure 10: Side view in rotary drive,Figure 11: Sectional view through rotary drive,Figure 12: Detail in sectional view,Figure 13: Rotary drive in side view,
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Figure 14: Hydraulic plan for the control of the rotary drive, of Figure 15: Travel-time diagram for control of the ring piston, the Figure 16: Path-time and speed diagram for control of the ring pistons, Figure 17: Sectional view of rotary actuator capacitive displacement sensor, With Figure 18: Detail on sensor arrangementcapacitive displacement sensor, of Figure 19: Sectional view of rotary actuator strain gauges, With Figure 20: Top view of rotary actuatorStrain gauges. With
A rotary drive 1 according to the invention is shown in the figures with the reference number 1. 1 shows a truck-mounted concrete pump 200 with a large manipulator 100 (not shown here) carrying a concrete delivery line 201 (FIG. 2). The large manipulator 100 has an articulated mast 101, which comprises a plurality of mast arms 102, 102a, 102b. The mast arms 102, 102a, 102b of the articulated mast 101 are connected via articulated joints 103, 103a, 103b, 103c (FIG. 2) to the respectively adjacent mast arm 102, 102a, 102b or the turntable 105 by means of a drive 1 (FIG. 3), 1a, 1b, 1c, 1d pivotally connected to each other. As a result, the articulated mast 101 of the large manipulator 100 on the truck-mounted concrete pump 200 can be folded out and folded in. Before the articulated mast 100 is unfolded, supports 202 which can be folded out or extended are extended or unfolded from the vehicle profile of the truck-mounted concrete pump 200. In the exemplary embodiment shown here, the drives 1a, 1b are designed as hydraulic cylinders acting on lever gears. A rotary drive 1 (FIG. 3) / 45 is arranged on the third mast arm 102b and the fourth mast arm 102C of the articulated mast 101 shown here, which enables a pivoting movement between the third mast arm 102b and the fourth mast arm 102c.
FIG. 2 shows the third mast arm 102b with a receptacle 106 for the shaft 2 (FIG. 3) of the rotary drive 1 arranged in the articulated joint 103c (FIG. 3). It can be seen in FIG. 2 that the concrete delivery line 201 guided along the mast arm 102b is guided in the area of the articulated joint 103c by the rotary drive 1 (FIG. 3). The rotary drive 1 arranged on the articulated joint 103c between the third mast arm 102b and the fourth mast arm 102c can be seen in FIG. This rotary drive 1 (FIG. 3) can also be arranged on the other articulated joints 103, 103a, 103b (FIG. 1) of the articulated mast 101 and there a pivoting of the mast arms 102, 102a, 102b (FIG. 1) against one another or the first Enable mast arm 102 (Fig. 1) opposite the turntable 105 (Fig. 1). Rotary drives 1 (FIG. 3) can also be provided on the articulated joints 103, 103a, 103b, 103c (FIG. 1) of the articulated mast 101 (FIG. 1).
The rotary drive 1 shown in FIG. 3 has a shaft 2 which is mounted in a cylinder housing 8. On the outside 19 of the cylinder housing 8, an additional housing 18 can be seen for the arrangement of a sensor 15 (FIG. 4) for detecting the position of the annular pistons 5, 6 (FIG. 4).
The annular pistons 5, 6 can be seen in FIG. 4, which is a sectional illustration of the rotary drive 1 shown in FIG. The ring pistons 5, 6 are connected in a rotationally fixed manner to the shaft 2 and can be moved on the shaft 2 in the shaft axis direction between two end positions 3, 3a, 4, 4a along a sliding path a (FIG. 19) by the application of hydraulic fluid. Each of the annular pistons 5, 6 has two annular spur gears 7, 7a (FIG. 7) directed away from one another, which can be seen particularly well in FIG. 7. In the cylinder housing 8 of the rotary drive 1, ring gears 5, 6 complementary ring gears 9 (FIG. 7), 9a (FIG. 17), 9b, 9c (FIG. 7) are arranged to the end gears 7, 7a (FIG. 7). The spur gears 7, 7a (FIG. 7) of the ring pistons 5, 6 are engaged and disengaged from the ring gears 9 (FIG. 7), 9a (FIG. 7) by moving the ring pistons 5, 6 along the sliding path a (FIG. 19) . 17), 9b, 9c (Fig. 7) of the cylinder housing / 45 can be brought. This results in a rotary movement of the cylinder housing 8 relative to the shaft 2. A control unit 14 (FIG. 14) controls the application of hydraulic pistons to the annular pistons 5, 6, the control unit 14 (FIG. 14) being designed to move back and forth To effect annular piston 5, 6 on the shaft 2 in accordance with an operating signal. FIG. 4 also shows a sensor arrangement 10 for detecting the position of the ring pistons 5, 6 along the sliding path a (FIG. 19). A displacement sensor 15 of this sensor arrangement 10 is arranged in an additional housing 18 arranged on the outside 19 of the cylinder housing 8.
FIG. 5 shows a special embodiment of the rotary drive 1. The rotary drive 1 shown here differs from the rotary drive 1 according to FIG. 4 in that the sensor arrangement 10 for detecting the position of the annular pistons 5, 6 along the sliding path a (FIG. 19) within of the cylinder housing 8 is arranged and not outside. The sensor arrangement 10 arranged within the cylinder housing 8 comprises a plurality of switches 11 which switch when a respective position of the respective annular piston 5, 6 is reached. The position of the annular pistons 5, 6 along the respective sliding path a (FIG. 19) at a predetermined position can be determined in this way. When a predetermined position of the annular piston 5, 6 is reached, the control unit 14 (FIG. 14) can control the application of hydraulic fluid to the annular piston 5, 6 in such a way that the switchover phase during the reciprocating movement of the annular piston 5, 6 on the shaft 2 is initiated. The switches 11 are arranged in the region of the respective end positions 3, 3a, 4, 4a for the reciprocating movement of the annular pistons 5, 6 on the shaft 2. In this way, stress peaks on the tooth tips of the ring toothings 9 (FIG. 7), 9a (FIG. 17), 9b, 9c (FIG. 7) and spur toothings 7, 7a (FIG. 7) can be avoided in a simple manner.
FIG. 6 shows a further special embodiment of the rotary drive 1. The rotary drive 1 shown here differs from the rotary drive 1 according to FIG. 4 and FIG. 5 in that the switches 11, which switch when a predetermined position of the respective annular piston 5, 6 is reached, are designed as inductively switching limit switches 11. With such inductive switching limit switches 11 is a reliable and low-wear / 45th
Possibility given to reliably detect the position of the annular pistons 5, 6 along the sliding path a (Fig. 19) when a predetermined position is reached.
FIG. 7 shows a rotary drive 1 disassembled in an exploded view. The cylinder housing 8 of the rotary drive 1 is shown centered in this illustration. This cylinder housing 8 has on the inside complementary to the spur gears 7, 7a of the annular pistons 5, 6
Ring teeth 9, 9a (Fig. 17) 9b, 9c. The spur gears 7, 7a of the annular pistons 5, 6 can be engaged and disengaged by moving the annular pistons 5, 6 on the shaft 2 shown on the right. The cylinder housing 8 shown here also comprises two additional cylinder housing parts 8a, 8b, which are equipped with ring toothings 9, 9c which are complementary to the end toothing 7a of the annular piston 5, 6. The spur gears 7, 7a of the ring pistons 5, 6 can also be engaged and disengaged with the complementary ring gears 9, 9c in the two additional cylinder housing parts 8a, 8b by moving the ring pistons 5, 6 on the shaft 2. In order to enable the ring pistons 5, 6 to move along a sliding path a (FIG. 19) on the shaft 2 between two end positions 3, 3a, 4, 4a (FIG. 11), the shaft 2 has sliding teeth 22 extending in the axial direction , The ring pistons 5, 6 have inside sliding teeth 22 complementary to the sliding teeth 22 of the shaft 2. With the movement of the annular pistons 5, 6 on the shaft 2 and the engagement and disengagement of the ring gears 9, 9a (FIG. 17) 9b, 9c and the spur gears 7, 7a, a rotary movement of the cylinder housing 8 relative to the shaft 2 can be generated become. In order to secure the shaft 2 of the rotary drive 1 in the cylinder housing 8, an end flange 24 is also provided which secures the latter in the cylinder housing 8 by screwing it to the shaft 2. It can also be seen in FIG. 7 that the cylinder housing 8 has a bushing 21 which is used to detect the position of the annular pistons 5, 6 outside the cylinder housing 8.
FIG. 8 shows an assembled rotary drive 1, two additional housings 18 being arranged on the outer side 19 in the area of the bushings 21 (FIG. 7) on the cylinder housing 8. The displacement sensors 15, with which outside the / 45
Cylinder housing 8, the current position of the annular piston 5, 6 (Fig. 7) along the sliding path a (Fig. 19) can be detected. These displacement sensors 15 can be designed inductively or capacitively or according to any other displacement measuring principle known to the person skilled in the art.
FIG. 9 shows the rotary drive 1 according to FIG. 8 without the additional housing 18 (FIG. 8) on the outside 19 of the cylinder housing 8. In this way it can be seen that the bushings 21 in the cylinder housing 8 are designed as elongated holes extending in the direction of the sliding path a (FIG. 19).
FIG. 10 shows a side view of the rotary drive 1 according to FIG. 8. It can be seen that the shaft 2 of the rotary drive 1 is hollow and therefore there is the possibility of leading a concrete delivery line 201 (FIG. 2) through the shaft 2, for example , FIG. 10 shows a section plane A-A through the cylinder housing 8 and an additional housing 18 arranged on the outside 19.
FIG. 11 shows a sectional illustration of the rotary drive 1 according to the sectional plane A-A shown in FIG. 10. FIG. 11 shows that the displacement sensor 15 arranged in the additional housing 18 detects the current position of the right annular piston 5 along the sliding path a (FIG. 12) on the shaft 2 outside the cylinder housing 8. For this purpose, the displacement sensor 15 is connected to a feeler rod 20, which is guided through the bushing 21 into the cylinder housing 8. It can be seen that the feeler rod 20 is in engagement with the right annular piston 5. As a result, the momentary position of the annular piston 5 can be transmitted to the displacement sensor 15 in the additional housing 18 via the feeler rod 20. A detailed view of the sensor arrangement 10 shown here can be seen in FIG.
It can be seen from FIG. 12 that the feeler rod 20 is guided in a guide 25 in the additional housing 18. The reciprocating movement of the annular piston 5 on the sliding path a causes a displacement of the feeler rod 20 which engages with the annular piston 5. This displacement causes the feeler rod 20 to move back and forth in the bushing 21/45 designed as an elongated hole and thus transmit the Movement of the right-hand annular piston 5 along the sliding path a into the additional housing 18. A compression spring 26 is provided in the additional housing 18, which ensures that the feeler rod 20 remains in engagement with the annular piston 5. The movement of the feeler rod 20 on the guide 25 is transmitted to the displacement sensor 15 so that it can record the current position of the ring piston 5 along the sliding path a. For the left-hand annular piston 6, a corresponding sensor arrangement is arranged in an additional housing 18 (FIG. 8) that can be seen in FIG. 8.
FIG. 13 shows the two displacement sensors 15 in the additional housings 18. It can be seen that the feeler rod 20 is engaged with the respective annular piston 5, 6 in order to detect the current position of the respective annular piston 5, 6. For this purpose, the cylinder housing 8 (FIG. 8) was not shown in the illustration according to FIG. 13. As shown here, the feeler rods 20 can engage with one end on the piston shoulder of the respective annular piston 5, 6 or, for example, can also be guided in a groove on the piston shoulder.
FIG. 14 shows a simplified hydraulic diagram for the control of the two ring pistons 5, 6 (FIG. 13) of the rotary drive 1 (FIG. 3). The displacement sensors 15, 17 (FIGS. 13 and 19), which detect the current position of the annular pistons 5, 6 along the sliding path a (FIG. 12), are connected to the control unit 14, which act on the annular pistons 5, 6 ( Fig. 13) controls with hydraulic fluid. The control unit 14 is set up to effect the reciprocating movement of the annular pistons 5, 6 (FIG. 13) on the shaft 2 (FIG. 7) in accordance with an operating signal. This operating signal can take place via an input unit 27, by means of which, for example, the speed of the rotary movement of the cylinder housing 8 (FIG. 7) relative to the shaft 2 (FIG. 7), but also the direction of rotation can be specified. Hydraulic fluid is applied to the annular pistons 5, 6 (FIG. 11) via electrically controlled proportional valves 28, with which the control unit 14 is connected. The proportional valves 28 are supplied with hydraulic fluid via a hydraulic pump 29. The hydraulic pump 29 is preferably driven by the drive motor 30 of the truck-mounted concrete pump 200 (FIG. 1). The hydraulic fluid delivered via the hydraulic pump 29 is fed from a hydraulic tank 31. The system shown also has a constant pressure control 32, with which a constant pressure at the proportional valves 28 is set. In order to improve the constant pressure at the proportional valves 28, a hydraulic accumulator 33 can also be arranged close to the proportional valves 28. The speeds of the ring pistons 5, 6 can be regulated in a closed circuit depending on their respective position by means of the proportional valves 28. This considerably improves the uniformity of the rotary movement of the rotary drive compared to a control disk control, in which only the direction of the hydraulic flow is changed at the changeover times.
If the rotary drive 1 (FIG. 3) is operated in a controlled manner, the movement of the ring pistons 5, 6 (FIG. 7) must be continuously recorded and updated. Four movement segments (status 1 to status 4) are shown graphically in FIG. The same division applies to both ring pistons 5, 6 (FIG. 7). The movement sections are defined by values that can be changed by a teaching program. For the right-hand rotation and the left-hand rotation of the shaft 2 (FIG. 7) relative to the cylinder housing 8 (FIG. 7), these movement sections are likewise assigned similarly, but in the reverse order. With the values "L1_1 + OffsetMin1", "L1_3 - OffsetMax1" or the values "L2_1 + OffsetMin2", "L2_3 - OffsetMax2" the stroke of the ring piston 5, 6 (Fig. 7) is limited or the movement is stopped. With the values "L1_2", "L1_4", or the values "L2_2", "L2_4", the other ring piston 5, 6 (FIG. 7) starts again. In this diagram, downtimes or phases of lower speeds of the annular pistons 5, 6 in the region of the end stops can also be seen in particular. These serve to ensure that the annular pistons 5, 6 do not start up again immediately at the time of the path changeover, but first wait until the tips of the spur gears 9, 9a are pushed further by the annular pistons in motion, so that the toothings 7, 7a of the annular piston 5 and 6 and the spur gears 9, 9a intermesh in the next tooth gap. Such a control can be easily implemented in particular with the sensor systems explained in connection with FIGS. 5 and 6.
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FIG. 16 also shows a path-time diagram for the actuation of the ring pistons 5, 6 (FIG. 7), as well as a corresponding speed diagram for one of the ring pistons, in which the continuous detection of the position of the ring pistons 5, 6, as explained above, is advantageous. Both ring pistons 5, 6 (Fig. 7) have a maximum sliding distance from end stop to end stop of 18.6 mm. However, this maximum sliding path is not fully utilized, but the ring pistons 5, 6 (FIG. 7) stop approx. 0.3 mm before the end stops. As long as there is a risk that the front toothing 7, 7a (FIG. 7) of the annular pistons 5, 6 (FIG. 7) with the tooth tip on the tooth tip of the ring toothing 9 (FIG. 7), 9a (FIG. 17), 9b, 9c (FIG. 7) engages in the cylinder housing 8 (FIG. 7), the respective ring piston 5, 6 (FIG. 7) stops briefly on the sliding path a or the speed of the respective ring piston is reduced until the other ring piston 5, 6 (Fig. 7) the ring toothing 9 (Fig. 7), 9a (Fig. 17), 9b, 9c (Fig. 7) in the cylinder housing 8, 8a, 8b (Fig. 7) has pushed so far that the ring toothing 9 ( Fig. 7), 9a (Fig. 17), 9b, 9c (Fig.
7) and spur gears do not mesh tip to tip and with sufficient material thickness. After standstill on the sliding path a (FIG. 19) and before the engagement, the annular pistons 5, 6 (FIG. 7) first travel at a somewhat higher speed along the sliding path a (FIG. 19), while the speed of the respective other annular piston is slightly reduced in order to take over the drive load in a defined manner. The uniformity of the rotary movement of the rotary drive can thus be optimized by skillfully regulating the speeds of the annular pistons 5, 6. The diagram shown in FIG. 16 and described above is particularly relevant when lifting the next mast segment. When lowering the mast segment, the control can be applied vice versa.
The load transfer points and the associated change in piston speed can be defined even better if the hydraulic oil pressures in the cylinder chambers are used.
FIG. 17 shows a further special embodiment of the rotary drive 1 with a capacitively sensing sensor arrangement 10. In the embodiment shown here, the displacement sensor 12, which detects the current position of the respective annular piston 5, 6, has an annular electrode insulated from the cylinder housing 8/45 Form of an insulated metallic ring 13 on. A section 16 of the annular piston 5, 6 detected by the displacement sensor 12 is immersed in this ring electrode 13 when it is displaced along the sliding path a (FIG. 18). The current position of the annular piston 5, 6 along the sliding path a (FIG. 18) can be detected capacitively in this way. Depending on the immersion depth of the section 16 in the area of the ring electrode 13, a changed capacitance can be measured on the ring electrode 13. As can be seen in FIG. 17, the ring electrode 13 is insulated from the cylinder housing 8 by a plastic ring 34. In addition, an air gap is formed between the immersed section 16 of the annular piston 5, 6 and the ring electrode 13, which provides an insulation of the ring electrode 13 from the immersed section 16. Both the right-hand annular piston 5 and the left-hand annular piston 6 are detected by such a capacitive displacement sensor 12.
FIG. 18 shows a detailed view from FIG. 17, sensor arrangement 10 being more clearly recognizable here. The ring electrode 13 is arranged between the plastic ring 34 and the ring piston 5. When the annular piston 5 is displaced on the sliding path a, the section 16 is immersed to different depths in the ring electrode 13 insulated from the cylinder housing 8. This changes the capacitance on the ring electrode 13 and the current position of the ring piston 5 on the sliding path a and can be measured via the ring electrode 13 without contact.
FIG. 19 shows another special embodiment of the rotary drive 1. Here, the displacement sensor 17, which can detect the current position of an annular piston 6 along the sliding path a, is provided with a strain gauge 17. This strain gauge 17 provides a signal dependent on the current position of the annular piston 6 on the sliding path a. This is achieved in that the strain gauge 17 is mounted on a prestressed spiral spring 35, which is in engagement with the annular piston 6 to detect its current position. The pretensioning of the spiral spring 35 keeps it in engagement with the annular piston and the resistance of the strain gauge 17 changes when the bending of the spiral spring 35 changes, so that the current position of the / 45
Ring piston 6 can be detected along the sliding path a. As shown, the pretensioned spiral spring 35 abuts the piston shoulder of the right-hand annular piston 6 at one end, but can also be guided in a groove on the piston 6. To detect the current position of the left-hand annular piston 5 on the sliding path a (FIG. 12), a corresponding displacement sensor with a strain gauge 17 and preferably a spiral spring 35 can also be provided here.
FIG. 20 shows a plan view of the displacement sensor according to FIG. 19. It can be seen how the strain gauge 17 and the spiral spring 35 are guided through the 10 elongated hole 21 into the cylinder housing 8.
LIST OF REFERENCE NUMBERS
rotary drive
wave
3a end position
4 4a end position
Ring piston A
Ring piston B
7a spur gears
8a, 8b cylinder housing / 45
9a 9b 9c ring gears
sensor arrangement
switch
displacement sensor
13 ring electrode
control unit
displacement sensor
section
Strain gauges
18 additional housing
outside
sensing rod
execution
sliding teeth
23 internal sliding toothing
end flange
Leadership / 45
compression spring
input unit
proportional valve
hydraulic pump
30 drive motor
hydraulic tank
Constant pressure control
hydraulic accumulator
Plastic ring
35 spiral spring
100 large manipulator
101 articulated mast
102 102a 102b mast arms
103 103a 103b 103c Articulated joints
104 vertical axis
105 turntable
106 recording / 45
107 ..
200 truck-mounted concrete pump
201 Concrete delivery line
202 supports / 45
权利要求:
Claims (17)
[1]
claims
1. Hydraulic rotary drive (1) with
- a shaft (2),
- At least two ring pistons (5, 6) which are connected to the shaft (2) in a rotationally fixed manner and on the shaft (2) between two end positions (3, 3a, 4, 4a) along a sliding path (a) by being acted upon by a hydraulic fluid. , wherein each annular piston (5, 6) has two annular face gears (7, 7a) directed away from each other,
- A cylinder housing (8) with ring gears (9, 9a, 9b, 9c) complementary to the end gears (7, 7a) of the ring pistons (5, 6), the end gears (7, 7a) of the ring pistons (5, 6) with the associated ring teeth (9, 9a, 9b, 9c) of the cylinder housing (8) by moving the ring piston (5, 6) on the shaft (2) in engagement and disengagement, whereby a rotational movement of the cylinder housing (8) relative to Wave (2) arises, and
- A control unit (14), which controls the application of the hydraulic piston to the ring pistons (5, 6), the control unit (14) being set up, a reciprocating movement of the ring pistons (5, 6) on the shaft (2) to effect in accordance with an operating signal, characterized by a sensor arrangement (10, 11, 12, 17) connected to the control unit (14) for detecting the positions of the annular pistons (5, 6) along the respective sliding path (a).
[2]
2. Hydraulic rotary drive (1) according to claim 1, characterized in that the sensor arrangement (10) is designed to detect the positions of the annular pistons (5, 6) when the respective end position (3, 3a, 4, 4a) is reached.
22/45
[3]
3. Hydraulic rotary drive (1) according to claim 1 or 2, characterized in that the sensor arrangement (10) comprises at least one switch (11) which switches when a predetermined position of the respective annular piston (5, 6) is reached.
[4]
4. Hydraulic rotary drive (1) according to claim 3, characterized in that the switch (11) is designed as an inductively switching limit switch.
[5]
5. Hydraulic rotary drive (1) according to one of claims 1 to 4, characterized in that the sensor arrangement (10) comprises at least one displacement sensor (12, 15, 17) which the current position of at least one annular piston (5, 6) along the Sliding path (a) recorded.
[6]
6. Hydraulic rotary drive (1) according to claim 5, characterized in that the displacement sensor (12, 15) is inductively designed.
[7]
7. Hydraulic rotary drive (1) according to claim 5, characterized in that the displacement sensor (12, 15) is capacitively designed.
[8]
8. Hydraulic rotary drive (1) according to claim 7, characterized in that the displacement sensor (12) has a ring electrode (13) insulated from the cylinder housing (8), into which at least a portion (16) of the displacement sensor (12) is detected The annular piston (5, 6) is immersed at different depths when displaced along the sliding path (a).
[9]
9. Hydraulic rotary drive (1) according to claim 5, characterized in that the displacement sensor (17) comprises a strain gauge which delivers a signal dependent on the current position of the at least one annular piston (5, 6) along the sliding path (a).
23/45
[10]
10. Hydraulic rotary drive (1) according to one of claims 5 to 9, characterized in that the displacement sensor (15, 17) is arranged outside the cylinder housing (8).
[11]
11. Hydraulic rotary drive (1) according to claim 10, characterized in that the displacement sensor (15, 17) of the sensor arrangement (10) is arranged in an additional housing (18) which is arranged on the outside (19) of the cylinder housing (8) ,
[12]
12. Hydraulic rotary drive (1) according to claim 10 or 11, characterized in that the displacement sensor (15, 17) via a sensing rod (20) the current position of the at least one annular piston (5, 6) along the sliding path (a) in the cylinder housing (8) detected, the feeler rod (20) being guided through a bushing (21) into the cylinder housing (8).
[13]
13. Hydraulic rotary drive (1) according to claim 12, characterized in that the push rod (20) with the at least one annular piston (5, 6) is engaged.
[14]
14. Hydraulic rotary drive (1) according to one of claims 1 to 13, characterized in that the control unit (14), the speed of the annular piston (5, 6) depending on the signals of the sensor arrangement (10, 11, 12, 15, 17) regulates.
[15]
15. Large manipulator (100) with an articulated mast (101), which comprises two or more mast arms (102, 102a, 102b), the mast arms (102, 102a, 102b) via articulated joints (103, 103a, 103b, 103c) with the each adjacent mast arm (102, 102a, 102b) are pivotally connected by means of one drive (1, 1a, 1b, 1c), characterized in that at least one of the drives (1, 1a, 1b, 1c) as a rotary drive (1) according to one of claims 1 to 14 is formed.
24/45
[16]
16. truck-mounted concrete pump (200) with a large manipulator (100) carrying a concrete delivery line (201) according to claim 15.
25/45
200 100 101 1b 102c 102a 102b 1a 103 104 1.03 105
CÜ CO o
26/45
27/45
28/45
10 18 15 19
29/45
X
10 11 19 11
30/45
X
19 11
31/45
X r0)
32/45 .0)
15 18
33/45
X
34/45
X
35/45
X
[17]
19 15 18 20 21
36/45
X
26 15 18 20 21
37/45
15 18 20 5
38/45 .0)
39/45 [tutu)
40/45
1B, 6_ (lulu) 3θμ (λ) pa d 3 I pu ίλλι | Kag
41/45
42/45 oo
13 34 12
43/45
44/45
45/45
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同族专利:
公开号 | 公开日
WO2019122280A1|2019-06-27|
EP3728761A1|2020-10-28|
US20200391982A1|2020-12-17|
AT520549B1|2019-05-15|
引用文献:
公开号 | 申请日 | 公开日 | 申请人 | 专利标题
DE4446950A1|1993-12-29|1995-07-06|Three D Composite Res Kk|Actuator providing rotary step by step motion|
US20080148932A1|2006-12-19|2008-06-26|Alfa Laval Moatti|Hydraulic Motor|
EP2776360B1|2011-11-10|2016-02-03|Schwing GmbH|Boom construction, in particular for a truck-mounted concrete pump, and truck-mounted concrete pump|
FR2907869B1|2006-10-31|2009-11-27|Robotiques 3 Dimensions Sarl|ACTUATING DEVICE TRANSFORMING A MOVEMENT OF VA AND COMING TO TRANSLATION OR ROTATION MOVEMENT|
WO2014167732A1|2013-04-12|2014-10-16|株式会社小松製作所|Hydraulic cylinder stroke movement calibration control device, and hydraulic cylinder stroke movement calibration control method|
JP6252952B2|2015-05-11|2017-12-27|Smc株式会社|Rotary actuator|FR3106825A1|2020-02-04|2021-08-06|Quali Parts & Services|Concrete pump with a concreting pole equipped with an electric manifold and an electric manifold for such a mast|
法律状态:
2021-01-15| HA| Change or addition of new inventor|Inventor name: JOERG EDLER, AT Effective date: 20201119 Inventor name: MANUEL JOSEFE ULBING, AT Effective date: 20201119 Inventor name: DANIEL KRIEGL, AT Effective date: 20201119 |
优先权:
申请号 | 申请日 | 专利标题
ATA51082/2017A|AT520549B1|2017-12-22|2017-12-22|Hydraulic rotary drive|ATA51082/2017A| AT520549B1|2017-12-22|2017-12-22|Hydraulic rotary drive|
US16/956,089| US20200391982A1|2017-12-22|2018-12-21|Hydraulic rotary drive|
PCT/EP2018/086461| WO2019122280A1|2017-12-22|2018-12-21|Hydraulic rotary drive|
EP18836248.7A| EP3728761A1|2017-12-22|2018-12-21|Hydraulic rotary drive|
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